Industrial Precision

Boiler Manufacturing &
Piping

The Boiler Manufacturing & Piping (BMP) division is trusted globally for delivering high-reliability boiler pressure parts and piping solutions. With an annual capacity of 775,000 Inch Dia per annum fabrication capacity of Piping spools, we manufacture critical components—including water wall panels, coils, headers, and pre-assembled units—with proven precision, ensuring strict adherence to global standards like ASME, IBR, and EN.

Our commitment to durability is set apart by our technological edge: we are one of the few global fabricators pioneering Inconel weld overlay panels using advanced Cold Metal Transfer (CMT) Technology. This innovation is key to significantly extending component life in demanding environments. Backed by robust international certifications, we supply tailored solutions to vital sectors across the world, spanning Power, Refineries, Sugar, Waste-to-Energy, Biomass, Paper, Mining, and Steel.

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Metric Tonnes fabrication capacity of Boiler pressure part
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Metric Tonnes modular construction can be handled in open yard with cranes
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Inch Dia per annum – Fabrication capacity of Piping spools

Products

Product Portfolio

Boiler Pressure Parts and Assemblies

Boiler Pressure Parts and Assemblies

High-quality boiler pressure parts and modular assemblies engineered for precision and reliability. Supplied in fully assembled mock-up condition for faster site installation and smoother erection. Enhanced with Inconel overlay using Cold Metal Transfer Technology, these components deliver superior durability and longer service life across industries worldwide.

Boiler Pressure Products

Modular Assemblies Economizer Super Heaters Water Walls Convection Cages Harp Assemblies
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Pressure part assembly (2)w

Piping & Spools

Piping & Spools

Our state-of-the-art facilities deliver prefabricated piping solutions with reliability and efficiency. Engineered to global standards, they combine advanced fabrication, strict quality control, and modular assembly, ensuring faster installation, enhanced operational efficiency, and long-term performance across critical industrial applications.

Piping & Spools Products

Prefabricated Piping Spools Induction Bends Ring Headers Jacketed Piping HP/LP Piping Process Piping
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Piping Spool

Modules & Skids

Modules & Skids

Isgec’s modular solutions are delivered fully assembled, mocked-up, and Factory Tested (FAT), ensuring superior reliability. This full engineering, procurement, fabrication, and assembly approach provides significant customer benefits: less erection time, hassle-free hookup, and quick commissioning. Modules are fabricated under a covered shed for quality and finalized in the open yard.

Modules & Skids Products

Valve Skids Pre-Assembled Units (PAU) Pre-Assembled Racks (PAR)
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clad pipe spool

Sectors We Serve

Oil and Gas
Oil & Gas

We deliver specialized Oil & Gas Fired Boilers, HRSG, and high-specification Pre-Fabricated Pipe Spools and Modular Skids. Our critical equipment ensures accelerated, safe, and efficient project execution in refineries and petrochemical plants.

Paper & Pulp
Paper & Pulp

We supply energy solutions critical to pulp and paper manufacturing, including high-efficiency Biomass Boilers that can fire various fuels, like paper sludge and other woody biomass. We also provide Castings for Sole Plates and Press Roll Assemblies for paper machinery, and specialized Pre-Fabricated Pipe Spools and Modular Skids to support plant-specific process and power systems.

Untitled design (1)
Waste to Energy

We provide full EPC Solutions for Waste-to-Energy projects, featuring specialized MSW / RDF Fired Boilers. Our offerings include Waste Heat Recovery Boilers (WHRB) and Air Pollution Control Equipment for clean, efficient power generation from waste sources.

Non-Ferrous
Non-Ferrous minerals

We specialize in the manufacturing of Waste Heat Recovery Boilers (WHRB) to capture heat from Copper, Zinc, and Lead Smelting Plants for energy generation. This is supported by the fabrication of corrosion-resistant Piping made from special alloys and the use of Modular Construction for critical process equipment skids, facilitating rapid installation in smelter and processing facilities.

steel plant
Steel Plants

We manufacture high-efficiency Boilers (WHRB and BFG/CO Gas fired), specialized Piping components, and utilize Modular Construction for critical assemblies, accelerating project delivery.

sulphuric acid plant
Sulphuric Acid Plants

We supply high-efficiency Waste Heat Recovery Boilers (WHRB) to capture intense exothermic heat and generate high-pressure steam. We complement this with the fabrication of complex, corrosion-resistant Piping components and pre-assembled Modular Construction skids to facilitate rapid, safe project execution.

Fossil fuels
Fossil Fuels

We manufacture high-capacity Boilers (PC, CFBC, and Oil & Gas fired) and specialized, high-pressure Piping. We deploy Modular Construction for process skids and HRSG modules to ensure rapid project delivery for power plants and refineries.

WASTE HEAT RECOVERY
Waste Heat Recovery

We manufacture custom Boilers (WHRB) to generate power from residual heat. We provide essential, high-specification Piping and use Modular Construction for complete WHRB systems and skids, ensuring rapid, efficient deployment.

Hrsg (1)
HRSG

HRSG systems, we manufacture the entire Boiler pressure section and utilize extensive Modular Construction, shipping large, pre-assembled modules with integrated Piping to drastically cut down on-site installation time for combined-cycle power plants.

Biomass
BIOMASS

We manufacture specialized Boilers (Grate and FBC types) for various residues. We supply all required Piping and leverage Modular Construction for boiler sections and skids to ensure quick and efficient commissioning of green energy plants.

de-salination plants
De-salination Plants

Desalination Plants, we supply high-efficiency Boilers for process steam and power, fabricate corrosion-resistant Piping, and use Modular Construction for pre-treatment skids and brine heaters, enabling fast and compact installation.

PETCHEM (1)
Petchem

We manufacture essential Boilers for high-pressure steam, supply high-specification Piping, and use Modular Construction for utility packages and pipe racks to ensure rapid and high-quality construction of complex facilities.

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Oil and Gas
Oil & Gas
We deliver specialized Oil & Gas Fired Boilers, HRSG, and high-specification Pre-Fabricated Pipe Spools and Modular Skids. Our critical equipment ensures accelerated, safe, and efficient project execution in refineries and petrochemical plants.
01
Paper & Pulp
Paper & Pulp
We supply energy solutions critical to pulp and paper manufacturing, including high-efficiency Biomass Boilers that can fire various fuels, like paper sludge and other woody biomass. We also provide Castings for Sole Plates and Press Roll Assemblies for paper machinery, and specialized Pre-Fabricated Pipe Spools and Modular Skids to support plant-specific process and power systems.
01
Untitled design (1)
Waste to Energy
We provide full EPC Solutions for Waste-to-Energy projects, featuring specialized MSW / RDF Fired Boilers. Our offerings include Waste Heat Recovery Boilers (WHRB) and Air Pollution Control Equipment for clean, efficient power generation from waste sources.
01
Non-Ferrous
Non-Ferrous minerals
We specialize in the manufacturing of Waste Heat Recovery Boilers (WHRB) to capture heat from Copper, Zinc, and Lead Smelting Plants for energy generation. This is supported by the fabrication of corrosion-resistant Piping made from special alloys and the use of Modular Construction for critical process equipment skids, facilitating rapid installation in smelter and processing facilities.
01
steel plant
Steel Plants
We manufacture high-efficiency Boilers (WHRB and BFG/CO Gas fired), specialized Piping components, and utilize Modular Construction for critical assemblies, accelerating project delivery.
01
sulphuric acid plant
Sulphuric Acid Plants
We supply high-efficiency Waste Heat Recovery Boilers (WHRB) to capture intense exothermic heat and generate high-pressure steam. We complement this with the fabrication of complex, corrosion-resistant Piping components and pre-assembled Modular Construction skids to facilitate rapid, safe project execution.
01
Fossil fuels
Fossil Fuels
We manufacture high-capacity Boilers (PC, CFBC, and Oil & Gas fired) and specialized, high-pressure Piping. We deploy Modular Construction for process skids and HRSG modules to ensure rapid project delivery for power plants and refineries.
01
WASTE HEAT RECOVERY
Waste Heat Recovery
We manufacture custom Boilers (WHRB) to generate power from residual heat. We provide essential, high-specification Piping and use Modular Construction for complete WHRB systems and skids, ensuring rapid, efficient deployment.
01
Hrsg (1)
HRSG
HRSG systems, we manufacture the entire Boiler pressure section and utilize extensive Modular Construction, shipping large, pre-assembled modules with integrated Piping to drastically cut down on-site installation time for combined-cycle power plants.
01
Biomass
BIOMASS
We manufacture specialized Boilers (Grate and FBC types) for various residues. We supply all required Piping and leverage Modular Construction for boiler sections and skids to ensure quick and efficient commissioning of green energy plants.
01
de-salination plants
De-salination Plants
Desalination Plants, we supply high-efficiency Boilers for process steam and power, fabricate corrosion-resistant Piping, and use Modular Construction for pre-treatment skids and brine heaters, enabling fast and compact installation.
01
PETCHEM (1)
Petchem
We manufacture essential Boilers for high-pressure steam, supply high-specification Piping, and use Modular Construction for utility packages and pipe racks to ensure rapid and high-quality construction of complex facilities.
Infrastructure

Infrastructure

New Project dummy
Infrastructure & Capacity

Rattangarh plant spans 89000 square meter with 26000 square meter covered area, producing 19000 MT annually, equipped with 14 heavy duty EOT cranes.

Advanced Machineries

System bender, panel bending machine, ATCP, four stage rack, Real time radiography.

Welding Capacity

Welding capacity over 2200 WPS and 1900 PQR, STW welding machines and SAW panel welding machines, orbital TIG+MAG welding ensures superior accuracy, efficiency, and reliability in coil and panel fabrication.

Heat Treatment Facilities

Large trolley furnaces and stress-relieving systems support processes like annealing, normalizing, tempering, and solution annealing, ensuring durability and quality of boiler components, resistance coils, HT furnaces, induction heating.

Quality Excellence

NDT facilities like PT, RT, UT, Spectro, PMI, inhouse NABL approved lab for mechanical testing.

Logistic Capabilities

Inhouse Roll-on Roll-off Jetty, 30m width, 2000MT

Engineering Capabilities

Full-scope engineering for Skids/Modules: Mechanical, Layout & Piping (3D Modeling, Stress Analysis), Structural (TEKLA, STAAD), Instrumentation, and Electrical design.

Accreditations

Global Precision, Local Standard

ASME section I

ASME section V

ASME section IX

Indian Boiler Regulation

PED regulations

EN Standards

ISO 9001:2015 by
Lloyds Register of
Quality Assurance

ISO 14001:2015 by
DNV

ISO 45001:2018 by
DNV

ASME “S” Stamp

ASME “U” Stamp

ASME “PP” Stamp

EN-12952-5
(Workmanship and construction of Pressure Parts of
water-tube boilers)

ISO3834-2
(Quality requirements for
fusion welding of metallic materials both
in workshops and at
field installation sites)

EN 1090-1
(Design & Fabrication of
Steel Structures)

CE Marking for
supply to
European Union

Our Clients

Trusted Partnerships

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