Global Leaders in

Sugar & Bioenergy Solutions

Our global expertise helps us deliver turnkey solutions for the sugar, distillery, refining, and CBG sectors worldwide, with a proven track record of over 250 projects and the supply of 900 cane-crushing mills across 52+ countries. We deliver cutting-edge machinery, technology, and turnkey solutions for the sugar, distillery, refining, and Compressed Biogas (CBG) sectors worldwide. We specialize in high-efficiency Cane Mills and Diffusers, modern Process House Equipment, and complete Sugar Refineries (both standalone and backend). Innovation is central to our work, driving the development of steam-saving process equipment and AI-enabled automation designed for significantly enhanced efficiency and lower power consumption.

We are committed to sustainability, offering Zero Liquid Discharge (ZLD) solutions for Distillery Plants. We offer EPC solutions for Compressed Biogas (CBG) plants, utilizing diverse multi-feedstocks like press mud and agri waste. Beyond equipment and turnkey projects, we ensure long-term performance through comprehensive O&M, spares, and retrofit services, providing end-to-end support for all Sugar, Distillery, and Compressed Biogas projects.

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Sugar plants,
distilleries & refineries Projects
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Cane-Crushing Mills
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Countries

Products

Product Portfolio

Complete Cane Sugar Plants

Complete Cane Sugar Plants

Delivering complete turnkey solutions for cane sugar plants, we manage projects with capacities ranging from 500 TCD up to 24,000 TCD. This capability is supported by a team of 500+ design engineers, specializing in modernization, expansion, and critical energy-saving projects. Our expertise is validated by a global track record of over 250+ installations and the supply of 900 mills across 52 countries. We provide integrated services—from initial design and engineering through to O&M and retrofits ensuring world-class execution, efficiency, and reliability at every step.

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Complete Cane Sugar Plants 1

High Performance Cane Mills & Diffusers

High Performance Cane Mills & Diffusers

High-performance Cane Mills are engineered to ensure superior juice extraction, minimize power consumption, and guarantee a long service life. Available in a wide range of sizes, from 24”x48” up to 55”x110”, these mills feature advanced options like TRPF, GRPF, and Pinionless Drive technology. Complementing this, our next generation Cane Diffusers—developed in collaboration with Bosch Projects—deliver high efficiency and sustainable operations. Available in both chainless and chain-type designs, these diffusers ensure reliable sugar recovery.

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High Performance Cane Mills 1

Process House Equipment

Process House Equipment

Setting global benchmarks for sugar production, our turnkey solutions for process house equipment integrate advanced automation, AI, and energy-efficient designs. We manage large-scale projects with capacities up to 24,000 TCD, achieving remarkably low steam consumption of just 26% on cane. Our specialized expertise covers the full spectrum of refinement, including sugar refineries, liquid sugar, pharma-grade, and brown sugar plants—ensuring world-class efficiency, precision, and sustainability.

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Process House Equipment 1

Complete Distillery Plant

Complete Distillery Plant

Delivering complete turnkey distillery plants with capacities ranging from 10 KLPD up to 600 KLPD, we provide specialized solutions for producing ethanol, ENA, rectified spirit, pharmaceutical ENA, and ethyl acetate. Designed for maximum flexibility, our plants efficiently process multiple feedstocks, including molasses, maize, and broken rice, ensuring high efficiency, scalability, and profitability. Backed by 22+ installations, we offer comprehensive support services, including O&M, spares, and retrofits for both 1G and 2G biofuel plants.

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Complete Distillery Plant 1

Slop Fired Boilers

Slop Fired Boilers

Engineered specifically for Zero Liquid Discharge (ZLD) in distilleries, our Slop / Vinasse Fired Boilers ensure reliable, 100% slop firing with minimal reliance on support fuel. These systems are built on Fifth Generation Travelling Grate Technology, offering robust support for multiple fuels, advanced atomization, and superior emission controls. This capability provides total operational flexibility to run entirely on alternate fuels, delivering sustainable, highly efficient, and cost-effective operations.

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Spares & Retrofitting

Spares & Retrofitting

Comprehensive services including Spares, Retrofitting, and O&M enhance equipment performance and extend asset lifecycle across diverse industries. Backed by specialized O&M teams, we deliver reliable, efficient, and cost-effective solutions that support sugar plants, refineries, distilleries, and power plants. Our quality-driven maintenance and upgrades ensure consistent operations, reduced downtime, and long-term value.

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Spares & Retrofitting 1

Compressed Biogas Plants

Compressed Biogas Plants

We provide complete EPC solutions for Compressed Biogas (CBG) plants on a turnkey basis, covering design, supply, erection, commissioning, and O&M (with optional civil works). These robust plants are engineered to handle diverse feedstocks, including poultry waste, cow dung, and paddy straw, with capacities ranging from 5 TPD up to 30 TPD. Utilizing advanced Sauter Germany-designed digestors, we guarantee exceptional results, ensuring up to 99% methane purity suitable for both CNG and city gas distribution.

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Biogass
Engineering Capabilities

Engineering Capabilities

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Design & Modeling

Expert in 3D modeling and BOM generation using SolidWorks, structural modeling with PRO STEEL, plant design with Cadison and PDMS, P&ID creation with Visio, and advanced animation with 3ds Max to enhance design visualization and accuracy.

Analysis & Simulation
Specialized in analysis and simulation using ANSYS Workbench for FEA, Ansys Fluent for CFD, CAESAR II and FE-pipe for piping stress analysis, PV Elite for pressure vessel design, and Staad PRO V8i with TEKLA for structural design accuracy.
Specialized & Integrated Tools
Equipped with specialized tools like Sugars software for sugar process design, E-TAP for electrical systems, Navisworks Viewer for 3D collaboration, and Baan ERP LN for document control, we deliver efficient, integrated engineering solutions for complex projects.
Shaft-Mounted Pinionless Drive

Isgec’s Shaft-Mounted Pinionless Drive revolutionizes milling with a simplified, pinion-free design that cuts power consumption by up to 15% and minimizes maintenance. By eliminating tail bars and couplings, it enhances reliability, reduces choking, and boosts extraction efficiency.

International Codes

We ensure global compliance with ANSI, API, ASME, ISO, and more, offering FEA analysis, 3D modeling, and large-scale plant design like the 24,000 TCD Process House for White Nile Sugar.

Material Mastery

Excellence through Efficient Solutions

Cane Preparation Equipment {1}

Ensure your cane is perfectly prepared for extraction with our robust and efficient solutions

Juice Extraction Equipment {2}

Maximize juice recovery with our state-of-the-art extraction machinery

Distillery Plant Equipment {3}

We provide key equipment for efficient distillery operations, from vinasse handling to spirit distillation

Advanced Instrumentation & Control Systems {4}

Achieve precise control and automation throughout your plant with our sophisticated systems

Spares {5}

Ensure continuous operation and minimize downtime with our readily available spares

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Smart Mechanics

End-to-End Project Services

Isgec offers a complete spectrum of services to ensure the success of your sugar and distillery ventures:

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Pre-sales support

Conducting detailed feasibility studies, plant studies during proposal stage to provide tailormade detailed solution to the customer as per site conditions and requirements.

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Strategic project planning

Our experienced team of project managers ensure smooth project planning to meet deadlines, right from the design phase till commissioning, using latest software such as primavera, MS Projects etc.

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Execution and handover

Built on successful project execution across 52+ countries, our teams are led by subject matter experts dedicated to every phase of sugar, distillery, and CBG plant delivery. We ensure meticulous execution that strictly adheres to contractual obligations, culminating in a seamless handover and comprehensive training for plant staff, complete with detailed operation and maintenance manuals.

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O&M services

Leveraging our extensive operational experience, we extend our expertise beyond construction of sugar and distillery plants into long-term operations & maintenance. A separate, focused after-sales division, staffed by dedicated experts, ensures global support for critical services including comprehensive O&M, spare parts requirement fulfillment, and specialized retrofit jobs.

Testimonials

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KPR – Performance Certificates

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Pantaleon, Ingenio Monte rosa

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DCM Ajbapur

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DCM Hariawan

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PT SMS certificate

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Shivshakti Sugar

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Our Patents

PATENT-1 SELF-SHARPENING SHREDDER HAMMER TIP-page-001

SELF-SHARPENING SHREDDER HAMMER TIP

PATENT-2 SETTING FREE SUGARCANE MILL-page-001

SETTING FREE SUGARCANE MILL

PATENT-3 SELF LOCKING CYLINDRICAL DOWEL PIN-page-001

SELF LOCKING CYLINDRICAL DOWEL PIN

PATENT-4 THREE DRUM FEEDER SYSTEM-page-001

THREE DRUM FEEDER SYSTEM

PATENT-5 TWO DRUM FEEDER SYSTEM-page-001

TWO DRUM FEEDER SYSTEM

PATENT-5 “A FOUR-ROLL SUGAR CANE CRUSHING MILL”-page-001

A FOUR-ROLL SUGAR CANE CRUSHING MILL

PATENT-6 A CALANDRIA OF A SUGAR CANE JUICE VACUUM PAN-page-001

A CALANDRIA OF A SUGAR CANE JUICE VACUUM PAN

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Sugar Plant Film

Our Clients

Clients We Serve

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